● Battery unit selection:
Lithium ion (Li-ion), lithium iron phosphate (LiFePO4), NCM based on applications.
High discharge rate battery (up to 100C).
● Battery pack configuration:
Custom voltage and capacity combinations.
Optimize energy density, load and balance to improve flight efficiency.
● BMS (Battery Management System) customization:
Over charge, over discharge and short circuit protection.
Communication protocols for real-time monitoring such as CAN, UART or RS485.
Intelligent BMS with Bluetooth /WiFi connection for remote diagnosis.
● Battery unit matching and assembly:
Ensure consistency of internal resistance, voltage and capacity to improve battery life.
High quality welding and insulation technology to improve safety and durability.
● High precision manufacturing process:
Strict quality control at every step from battery sorting to final assembly.
Automatic welding and vacuum sealing technology are adopted to enhance the stability of the battery.
● Shell and structure design:
Hard or flexible packaging is available, depending on the application requirements.
Custom housing material (plastic, aluminum or carbon fiber) to ensure durability.
Waterproof, dustproof, shockproof design is available.
● Electrical and functional tests:
Capacity, voltage and internal resistance consistency check.
Charge/discharge cycle testing to ensure long life.
● Security and Environment Testing:
Short circuit, thermal shock, vibration and drop testing.
Extreme temperatures (-40°C to 60°C) and high altitude performance testing.
● Authentication support:
UN38.3, MSDS, IEC62133, CE, FCC and RoHS compliance, provide assistance in customs certification for different countries.
● Custom brand:
A logo is printed on the battery case.
Custom labels with company name, specifications, and QR code.
● Custom packaging:
Anti-static, shock and fire packaging options.
Custom designed retail and bulk packaging solutions.
● User Manual and Accessories:
Customized instructions, safety guidelines and warranty documents.
Options include connectors, adapters, and charging solutions.
● Global Shipping and Compliance:
Use appropriate documents to handle the transport of dangerous goods.
Air and sea options to meet different customer needs.
● Technical support and Warranty service:
Assist in battery integration and performance optimization.
After-sales troubleshooting, firmware updates, and battery life optimization recommendations.